LEAN Production Training for Practice and Study - 35 Exercises with Solutions

Preface.- Introduction.- List of abbreviations.- Basics of lean production.- Exercise 1: Process map.- Exercise 2: Value stream analysis + OBC.- Exercise 3: OEE.- Exercise 4: Handling level analysis.- Exercise 5: Operator balance chart (OBC).- Exercise 6: Spaghetti diagram.- Exercise 7: Pareto chart + cp /cpk + first pass yield / yield Exercise 5: Operator Balance Chart (OBC).- Exercise 6: Spaghetti Diagram.- Exercise 7: Pareto Chart + cp /cpk + First Pass Yield / Yield.- Exercise 8: Inventory Analysis.- Exercise 9: 5 S + Waste Walk.- Exercise 10: Zoning + Rank Order Clustering Algorithm.- Exercise 11: SMED + Andler Lot Size.- Exercise 12: Lean Shelf.- Exercise 13: Milkrun + Material Flow Matrix.- Exercise 14: Kanban + Kanban Formula.- Exercise 15: Clocking Out + EPEI.- Exercise 16: Set Formation.- Exercise 17: Sequencing + Johnsson Algorithm.- Exercise 18: Complementary Push Methods (MRP, BoA, BB).- Exercise 19: A3 + Ishikawa Diagram.- Exercise 20: Poka-Yoke.- Exercise 21: Andon.- Exercise 22: KPI.- Exercise 23: Shopfloor Management.- Exercise 24: Change + 8-Step Method.

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• Gestão da produção e do controlo de qualidade
• Engenharia: geral
• Engenharia dos instrumentos e da instrumentação
• Engenharia de produção

Digitisation;Waste reduction;Lean Production;Lean;Process optimisation;Industry 4.0;Operational excellence;Smart factory;Production;Lean transformation